Custom varioShore TPU and PEBA


Every successful product depends on material performance.

 

The challenge is that off-the-shelf materials are rarely designed around your application. That's why we develop materials around the performance your product needs to deliver.


Whether you're developing a sneaker with more energy return, a wearable that feels better all day, a protective product that absorbs more impact while weighing less, or a mobility solution that performs under demanding conditions, the right material can make all the difference.


From our facilities in Europe and the USA, we develop and manufacture advanced TPU and PEBA materials that help companies create lighter, softer, stronger, more comfortable and more innovative products.

 

 

 


What are you trying to achieve?

 

Most projects start with a goal, not a material.

When your goal is to try to reduce weight, improve comfort, increase performance, improve durability and create something unique. Thus, the right material needs to be lighter, softer feel, better cushioning, more ergonomic experience, absorb impact more effectively, withstand demanding use, and differentiate you from competition.


Here are just a few examples of what we delivered int customer projects in orthotics & prosthetics, shoe manufacturing, protective systems:


More flexibility
Increased energy return
Reduced weight
More dynamic material behaviour
Better comfort
A specific colour
Improved grip
Improved printability
Enhanced durability
A unique material behaviour
Better vibration damping
Biodegradable materials


Not quite sure what material you're looking for yet?

That's perfectly fine. Start by identifying what you'd like to improve, change or achieve. Once we understand the goals of your application, we can explore the most suitable material pathway.

 

 


Technology for your application

 

You may already know exactly what you're looking for. Or perhaps you're still exploring which foaming material could be the best fit for your application. At colorFabb, we currently offer different TPU and PEBA-based materials, each designed for different requirements and applications.


varioShore TPU 95A

A versatile foaming material that combines durability, wear resistance and reliable printability.

varioShore TPU 85A

For applications where softness and comfort are critical, while maintaining excellent durability.

varioShore TPU 82A

An actively foaming TPU that enables lightweight, soft and customizable parts by adjusting print settings.

varioShore PEBA 45D

An actively foaming PEBA designed for lightweight performance, dynamic flexibility and excellent return.

varioShore PEBA 45D

Our softest foaming material with high energy return.



Quick Comparison


Material Softness Potential Lightweight Energy Return Durability Typical Applications
varioShore TPU 95A ◆◆◆ ◆◆◆ ◆◆◆ ◆◆◆◆ Functional parts, O&P products, protective components
varioShore TPU 85A ◆◆◆◆ ◆◆◆◆ ◆◆◆ ◆◆◆◆ Comfort products, wearables, ergonomic designs
varioShore TPU 82A ◆◆◆◆◆ ◆◆◆◆ ◆◆◆ ◆◆◆◆ Cushioning, impact absorption, light-weight structures, sneakers
varioShore PEBA 45D ◆◆◆◆ ◆◆◆◆◆ ◆◆◆◆◆ ◆◆◆◆ Sports equipment, mobility, performance applications, insoles
varioShore PEBA 40D ◆◆◆◆◆ ◆◆◆◆◆ ◆◆◆◆◆ ◆◆◆◆ Premium comfort, energy-return systems, slides, advanced cushioning

 

 

Why work with colorFabb?


Material development is most effective when it’s connected directly to manufacturing. Everything we develop is formulated, compounded and produced in-house. That means faster iterations, greater flexibility, and direct collaboration between your team and ours. 


We don’t start with a material. Every application is different. That's why we start by understanding your goals before discussing material specifications. Not every challenge requires a completely new material. Sometimes a small adjustment can make a big difference.



Let's Talk

You know your business best.
We know materials.


1

Share Your Idea

Tell us about your application and goals.

2

Explore the Possibilities

Together, we'll identify the right material solution.

3

Move Forward

We'll discuss the next steps towards testing or production.



Ready to Start the conversation?

Whether you’re developing a new product, improving an existing one, or exploring future concepts, we’d love to hear what you’re working on.



Book a Call

Choose the person you'd like to speak with.


Bert

Commercial questions, custom material development and project possibilities.

Matthijs

Technical questions, material behaviour and application support.

 

 


 

 

 

"Smart foaming technology for smarter prints."

 

 

 

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